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Electric Motor Armature Manufacturers in Pune, Maharashtra
Suniti Electricals is honoured to be among the best-trusted Electric Motor Armatures manufacturers in Pune, Maharashtra, suppliers, and exporters in Pune, Maharashtra. Our years of experience in manufacturing electric motors have given us world-class armatures with a promise of high efficiency, long life, and assured performance to industries.
We still invest a lot of money in cutting-edge engineering technology, computer-aided manufacturing equipment, and high-level production test equipment for producing armatures of world-class quality. Our committed team of R&D engineers continues to develop next-generation materials, emerging winding technologies, and design optimization of the commutator to match the ever-increasing higher-level standards for electric motors.
We think a highly engineered armature is the core of every electric motor and hence we focus on precision, innovation, and consistency of performance. In the case of industrial machinery, automotive use, or specialized automation systems, our electric motor armatures are designed to provide the performance reliability and longer life.
Types of Electric Motor Armature
As one of the most experienced Electric Motor Armature makers in Pune, Maharashtra, we are offering the finest quality Electric Motor Armature like:
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Lap Wound Armature
We produce lap wound armatures perfect for use in high current at low voltage applications. In lap winding, each coil end is connected to the next commutator section, with a quantity of parallel paths for the current equal to the machine poles. This spreads current evenly and makes our lap wound armatures highly efficient under heavy loads. They are best suited for use in electroplating generators, large DC motors, and other heavy industrial equipment needing solid high-current performance.
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Wave Wound Armature
Our wave wound armatures are best suited for low-current, high-voltage use. The coil ends are soldered to more widely spaced commutator segments, thereby inducing the winding "wave" across the armature and producing only two parallel paths irrespective of the number of poles. Higher voltage can be supplied with this arrangement without affecting efficiency. Our wave wound armatures are compact and reliable and are used in general application in small DC motors and generators where voltage output is desired.
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Simplex Winding
We produce simplex windings as the economy, standard choice for the majority of electrical machinery. There are as numerous parallel paths as poles in a simplex lap winding and two parallel paths in a simplex wave winding. Simplex windings are easy to design, to repair, and are highly reliable, thus most appropriate for small to medium capacity machines in the majority of applications.
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Duplex Winding
In an effort to satisfy customers with greater current capacity without adding to machine size, we have duplex windings. By having two different windings on one armature, duplex windings effectively double the parallel paths in comparison to simplex structures. For instance, in duplex lap windings, parallel paths are twice the number of poles and thus offer themselves well for heavy-duty use with high current. While more complex to produce, our duplex windings are designed for heavy-duty industrial equipment that has to carry heavy electric loads with high efficiency and reliability.
Technical Specifications
| Parameter | Specification / Description |
|---|---|
| Material | High-grade silicon steel laminations with copper windings |
| Core Diameter | Typically 50–250 mm (depends on motor rating) |
| Number of Slots | 12–48 slots (optimized for torque and efficiency) |
| Winding Type | Lap winding or wave winding, enamel-coated copper wire |
| Insulation Class | Class F or H for high-temperature operation |
| Commutator | Copper segments, mica insulation, precision-machined surface |
| Shaft | High-strength alloy steel, precision-ground, keyway provided |
| Rated Current | Depends on motor rating; e.g., 5–500 A for industrial motors |
Key Features of our Electric Motor Armature
As one of the leading Electric Motor Armature suppliers in Pune, Maharashtra, we provide all types of Electric Motor Armatures that incorporate advanced formula technologies such as:
| Feature | Description |
|---|---|
| High-Quality Conductors | Use of finest copper conductors for optimal electrical conduction and minimal power loss. |
| Long Life in Lamination and Core Material | Silicon steel laminations minimise eddy current and hysteresis losses, increasing motor efficiency. |
| Advanced Commutator Technology | Precision-machined copper commutators and mica insulation ensure stable performance. |
| Thermal and Mechanical Stability | Thermo-resistant varnishes and vacuum impregnation provide stability under high loads. |
| Smart Quality Control Systems | Rigorous electrical, mechanical, and thermal testing, complemented by AI-based inspection systems. |
Uses of Electric Motor Armature
Being the Electric Motor Armature exporters in Pune, Maharashtra, all our series of Electric Motor Armature are supported by unique features and are most widely utilized in applications such as:
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Industrial Machinery Equipment
Our armatures are applied in bulk on compressors, conveyor belts, CNC machines, and assembly lines. They provide high torque with effective power transmission, which helps industries save time and increase productivity.
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Automotive Industry
Our armatures are custom-built for electric vehicle drives, starter motors, and brakes. Our high-quality copper windings and commutator designs are the signature of our armatures, making electric mobility and hybrid car solutions possible.
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Home Appliances and Consumer Electronics
Our armatures for electric motors are used in washing machines, mixers, vacuum cleaners, and power tools. They force companies to produce robust and high-performance devices in the area of energy-efficient and miniaturized designs.
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Power Generation and Renewable Energy
We manufacture our armatures to be utilized in wind turbines, hydro generators, and mini power generation plants. Our armatures are utilized in clean energy production and high output efficiency through our advanced lamination and insulation technology.
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Specialized Automation and Robotics
Our specially engineered armatures are used extensively for applications in industrial robots, medical equipment, and airplane actuators. They can provide high precision control, are light in weight, and can interface with the next generation of servo drive systems; so naturally, they are to be coupled with next-generation automation platforms.
Suniti Electricals is leading Electric Motor Armature manufacturers in Pune, Maharashtra. suppliers, and exporters in Pune, Maharashtra. It is our dedication to provide world-class Electric Motor Armatures that will be capable of keeping pace with the needs of industries of today as well as tomorrow. Precision engineering, innovation, and green production policies are the pillars of our approach, and our armatures are a safe bet for foreign customers. Contact us today to learn more!
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