Stator Winding Machine Manufacturers in India, Suppliers and Exporters in India

Types of our Stator Winding Machine

In addition to being the Stator Winding Machine manufacturers in India, we are providing the highest quality Machines such as:

• Manual Stator Winding Machine

  We produce Manual Stator Winding Machines for small workshop and repair shops. They provide economy with precision in winding. We have used ergonomically shaped handles and elastic mounts so that the machine will not tire the operator and is easy to be manually operated. With this, our hand-operated machines have mechanical precise controls as well as hardened parts that provide performance under the worst conditions. These machines are favoured by low-volume manufacturing firms as they accept various wire gauges and coil types, hence ideal for low-production applications.

• Semi-Automatic Stator Winding Machines

  Our Semi-Automatic Stator Winding Machines take the middle ground between the fully automatic and hand-type. These have digital control panels and programmable winding profiles to deliver maximum efficiency and consistency. We have designed them with tension control systems permitting even winding and eliminating human error. Semi-automatic machines are ideal for the medium scale of industries since they enhance the production rate with no loss of flexibility in handling various sizes of stators. With additional safety features and simpler interfaces, customers are easily able to keep pace with changing production demands without compromising quality.

• Fully Automatic Stator Winding Machines

  We offer Fully Automatic Stator Winding Machines suitable for mass production lines. They incorporate PLC control, robot arm mounting, and online monitoring to guarantee precise high-speed windings. They are capable of performing automatic wire patterning of intricate wire patterns with minimal human intervention and accurate coil placement. Our automatic machines find wide application in mass-scale uniform stator production lines such as electric vehicle manufacturing and industrial motor manufacturing. These machines automatically decrease the production time to a large extent using wire cutting, coil indexing, and in-circuit quality tests with high precision.

• Needle Winding Machines

  We manufacture Needle Winding Machines, which are customised to motors with intricate slot-filling conditions prevalent in BLDC and permanent magnet motors. With servo-controlled needle technology, the equipment is capable of precise deep-reach stator slot winding. Wire direction systems controlled by computers and multi-layer capability help the equipment provide even coil winding and little wire damage. Needle winding machines also become increasingly popular with increased use in high-efficiency robot, drone, and electric vehicle motors. Our designs also facilitate convenient tool change to allow manufacturers quick stator design adjustments.

Technical Specifications

Key features of Stator Winding Machines

As we are Stator Winding Machine suppliers in India, our entire series of these Machines are equipped with cutting-edge technology formulations like:

• Accuracy Winding Technology

  Our machines are integrated with servo motors and AI controllers in order to enable precise positioning of the wires in winding. The technology has greatly reduced winding faults and improved the efficiency of the motor overall. Live monitoring tracking systems allow operators to track every winding cycle, thus stators have coils whose shapes are all equal. Seasoned controls assist in intricate winding patterns, thus equipment is prepared for standard and high-performance motors.

• Advanced Tension Control

  Our equipment features smart tension control systems that automatically regulate the tension on the wire in the length of the winding. This removes the possibility of wire breakage or twisting and provides a uniform coil density. The tension control system also provides effortless changes in wire gauge, thus the equipment can be utilised across a broad portfolio of applications. This feature is very critical in applications where motor reliability and precision are a requirement.

• Programmable User Interface

  We have also provided touchscreen-based HMIs with multilingual support such that machine operation becomes easy. Operators can input winding parameters, save winding programs, and review performance in a simple-to-use interface. Our programmable interfaces are also IoT-based remote monitoring system compatible, thereby making remote control by supervisors an easy affair from any location. Not just production management is easy, but operational efficiency and safety overall also improve.

• High-Speed Operation

  Our spindles are high-frequency spindles and optimized drive trains, which enable our production to increase without compromising accuracy. Wire feed and coil handling automatically lead to a big cutback in cycle time. Our equipment is ideal for mass production ranges where high production needs to be maintained along with stringent quality control.

Applications of Stator Winding Machines

As we Stator Winding Machines exporters in India, our all types of cable ties are with new features and widely used in various applications like:

• Renewable Energy

  Our machines wind wind generator power stators and solar electric motors. They must be accurate and of the highest energy efficiency, which our machines always carry a guarantee to deliver. Our machines are for domestic and industrial appliance producers such as refrigerators, washing machines, HVAC, and high-performance electronic appliances. Our machines are heavy-duty, therefore capable of winding the specialised winding requirements of these small high-performance motors.

• Aerospace and Robotics

  We are offering machines used in light high-speed motors production, mounted on drones, UAVs, and robot automations. Our new needle winding technology ensures the production of high-precision, miniature stators required in new aerospace and robotics technology.

• Automotive Sector

  Our jogging machines find extensive applications in the manufacture of electric vehicle traction motors, alternators, and hybrid powertrain stators. Our advanced machines capable of high-efficiency automotive motor production are in demand with the rising need for clean mobility solutions under international standards.

• Industrial Motor Production

  We provide equipment to major industries for the manufacturing of AC motors, induction motors, servo motors, and pump motors. These are under heavy machinery equipment, manufacturing plant equipment, and industrial automation equipment, providing high-strength and durable motor solutions.

We are Stator Winding Machine manufacturers in India, suppliers, and exporters in India, take pride in inventing new frontiers of stator winding technology. Complete-range R&D, intelligent automation, and customer-centric innovation enable us to manufacture machines that are scalable, future-proof, and export-grade. Our vision is to equip industries to become more productive, reproducible, and sustainable through our technologically advanced Stator Winding Machines. Contact us today for more information!